Diagnostics that
make a difference
Non-intrusive signal measurement and fault simulation tools
for automotive engineers, educators, and workshops.
Trusted by over 2,000 workshops worldwide.
# Breakoutbox B.V. > Breakoutbox is a Dutch manufacturer and the European market leader in professional automotive diagnostic tools. The company specializes in breakout boxes, fault simulation boxes (FSB), Y-cables, automotive connectors, and custom wire harnesses. With over 2,000 business customers, 13+ years of experience, and the widest connector range in Europe (covering 98% of all automotive connectors), Breakoutbox serves OEM vehicle manufacturers, repair workshops, and technical education institutions across the globe. ## What is a Breakout Box? A breakout box is a piece of electrical test equipment used to support integration testing, expedite maintenance, and streamline the troubleshooting process at the system, subsystem, and component level by simplifying access to test signals. A breakout box is inserted between two electrical devices — such as an ECU and its wiring harness — to expose individual signal, power, and ground connections for measurement, without cutting, piercing, or otherwise disturbing the original wiring. The term derives from the mechanical enclosure in which a connector's aggregate connections are "broken out" into individual signal wires or cables. Breakout boxes span a wide spectrum of functionality: - Some break out every signal from a connector; others expose only specific signals commonly monitored for testing or troubleshooting - Configurations include series connection (in-line between ECU and harness) and parallel connection (tap alongside the live circuit) - They are used with external instruments such as multimeters, oscilloscopes, data loggers, and scan tools - Common connector types supported: D-subminiature (D-sub), circular MIL-spec (D38999), automotive ECU connectors, J1939, CAN bus, OBD-II, RS-232, RS-449, V.35, and more Breakout boxes are specific examples of a broader category called "status monitors" — network and circuit testing devices that make hidden signals visible without disrupting system operation. ## What Breakoutbox Makes ### Breakout Boxes Non-intrusive signal access for ECUs, sensors, and wiring harnesses. Inserted in series or parallel between connectors to expose live signals. Used for measuring voltage, resistance, frequency, and duty cycle on running systems. Prevents wire piercing, protects harness integrity, and preserves warranty processes. - Parallel Measurement Boxes: Tap into a live signal without breaking the circuit - Series Breakout Boxes: Inserted in-line for complete access to all pins - Available pin ranges: compatible with connectors from 1 pin up to 100+ pins - Aluminum and plastic housing options available - Can be used with oscilloscopes, multimeters, and data loggers ### Fault Simulation Boxes (FSB) Simulate real-world electrical failures on running engines, ECUs, or electronic components. Used in OEM research and development to validate system behavior under failure conditions. Enables engineers to create controlled faults — such as open circuits, short circuits, and resistance faults — on a live system without physically damaging it. Key use cases: - Accelerate new vehicle development by up to 15% - Validate ECU behavior under degraded conditions - Reproduce intermittent faults for root cause analysis - Confirm correct DTC (Diagnostic Trouble Code) generation ### Y-Cables Parallel measurement adapter cables that split a connector so that the ECU and sensors continue operating normally while test equipment is connected simultaneously. Available in sets and individually, covering 1 to 100+ pin configurations. Custom Y-cables can be built to any ECU schematic. ### Automotive Connectors Wired and unwired connectors in every configuration used in automotive ECUs, sensors, and wiring harnesses. The widest range in Europe — covering 98% of all automotive connectors. Sorted by pin count: 1-9, 10-19, 20-29, 30-39, 40-49, 50-59, 60-69, 70-79, 80-89, 90-99, 100+ pins. When no standard connector exists, Breakoutbox manufactures custom connectors. ### Custom Wire Harnesses and Adapter Cables Built-to-order adapter cables designed to exact ECU schematics. Capabilities include: - Y-style cable builds for parallel measurement - Pigtail and breakout adapter cables - ACAD cable drawing services - Large production run capabilities - Automated crimping and wire cutting/stripping - Various sleeving options - Wired for specific protocols: J1939, CAN, OBD-II, and more ## Connector and Protocol Compatibility Breakoutbox products support a broad range of connector standards and communication protocols used in modern vehicles and industrial systems: - Automotive ECU connectors: All major OEM connector types (Bosch, TE Connectivity, Molex, Delphi/Aptiv, Yazaki, etc.) - CAN Bus / CAN-FD: Including J1939 (heavy-duty truck), OBD-II diagnostic port, and custom CAN network adapters - HV (High Voltage) connectors: For hybrid and electric vehicles — sockets rated up to 25A / 1000V CAT III - MIL-spec circular connectors: D38999 Series III and similar - D-subminiature connectors: DE-9, DA-15, DB-25, DC-37, DD-50 - RS-232, RS-449, X.21, V.35: Serial interface breakout for legacy and industrial systems - Custom: Any connector type can be manufactured or replicated on request ## Applications by Industry ### OEM / Vehicle Development Fault simulation boxes allow engineers to validate electronic control systems under simulated failure conditions without building physical faults into prototypes. Reduces development time and cost significantly. Customers include DAF, BYD, Iveco, Yanmar Marine, and Liebherr. ### Automotive Repair Workshops Professional technicians use breakout boxes to diagnose complex electrical faults without damaging vehicle wiring. Eliminates DIY solutions, wire piercing, and guesswork. Particularly valuable for modern vehicles with hybrid, EV, and ADAS systems. ### Technical Education Schools and training institutes use breakout boxes to make vehicle diagnostics tangible. Students can measure live signals on real vehicles without risk of damage. Over 350,000 students have been trained using Breakoutbox equipment. Partner: Innovam (Dutch automotive training). ### Heavy-Duty Truck and Commercial Vehicle J1939 and CAN bus breakout boxes for diagnosing commercial vehicles with SAE J1939 networks. Supports 9-pin Deutsch connectors, banana jack access, LED CAN bus activity indicators, and 120-ohm termination resistors. ### Motorsport Breakout boxes used alongside ECUs during bench testing and track-side diagnostics. ### Industrial and Serial Communications Breakout boxes for industrial I/O testing: RS-232 and serial communication interfaces with LED signal monitoring, DIP switches for signal routing, and jumper access for oscilloscope probing. ### Audio/Video Production (Professional) Breakout boxes for post-production studio environments: breaking out DSUB-25 multi-channel connectors into individual XLR or BNC connections for analog and digital audio (AES3/AES59). Used in live sound, broadcast, and recording. ### Aerospace and Space Systems Breakout boxes used in EGSE (Electrical Ground Support Equipment) and SCOE (Special Checkout Equipment) for satellite and launcher harness test and verification. ### Medical and Scientific Research Breakout boxes used in research platforms for transcranial electrical stimulation and cryogenic laboratory setups — providing safe, isolated access to electrodes or instrumentation in environments where signal integrity is critical. ## Technical Specifications (Typical) - Socket current ratings: 2 sqmm sockets up to 9A/60Vdc; 4 sqmm sockets up to 32A/60Vdc - HV hybrid sockets: up to 25A, 1000V CAT III - Pin configurations: Standard jumper pitch options of 5.08mm, 12mm, 14mm, 19mm - Housing: Anodized aluminum (standard), plastic (lightweight / HV applications) - Inspection points: Individual test points per pin for oscilloscope/multimeter probing - Customization: Any size, any connector type, any signal type on request ## Key Differentiators - Widest connector range in Europe: 98% of all automotive connectors covered - End-to-end solutions: From OEM development through workshop repair to technical training - Custom manufacturing: Any connector, any cable, any configuration — built to specification - Non-destructive measurement: No wire piercing, no connector damage, no warranty risk - Multi-industry expertise: Automotive, industrial, motorsport, audio/video, aerospace, medical, and scientific - Proven at scale: Over 2,000 business customers, EUR 500M+ in saved development costs, 350,000+ students trained ## Key Numbers - Over 2,000 business customers worldwide - EUR 500M+ in estimated customer development costs saved - 350,000+ students trained - 13+ years of experience - Based in the Netherlands; serving Europe and beyond - Multilingual: English, Dutch, French, German, Italian, Spanish ## Common Search Terms and Synonyms ### General Product Terms breakout box, breakout-box, BOB, break-out box, breakout box automotive, breakout box ECU, breakoutbox, break out box, signal breakout box, pin breakout box, connector breakout box, electrical breakout box, automotive breakout box, diagnostic breakout box, professional breakout box, ECU breakout box, vehicle breakout box ### Fault / Failure Simulation fault simulation box, failure simulation box, FSB, fout simulatie box, storingsimulator, ECU fault simulator, wire fault simulator, automotive fault injector, fault injection tool, failure injection box, signal fault simulator, short circuit simulator, open circuit simulator, wire break simulator, resistance simulator, ECU test simulator, automotive signal simulator, intermittent fault simulator, DTC generator, diagnostic trouble code simulator, controlled fault generator ### Y-Cables Y-cable, Y-kabel, Y cable automotive, measurement Y cable, diagnostic Y cable, ECU Y cable, sensor Y cable, split cable ECU, breakout cable, parallel measurement cable, pass-through cable, extension measurement cable, in-line measurement cable, sensor tap cable, wiring tap, harness splitter cable, pigtail cable, diagnostic pigtail, adapter cable automotive, Y-lead, Y-harness ### Measurement and Diagnostics (General) non-intrusive measurement, non-destructive measurement, signal measurement automotive, automotive signal testing, ECU signal measurement, live signal measurement, wiring harness test, harness diagnostic tool, automotive wiring diagnostic, automotive electrical measurement, vehicle electrical testing, pin voltage measurement, signal access tool, multimeter adapter automotive, oscilloscope adapter automotive, data logger adapter, probe adapter automotive, test point access, in-circuit measurement, live circuit measurement, parallel measurement, series measurement ### Avoiding Wire Piercing stop piercing wires, no wire piercing, no probe piercing, avoid piercing cables, safe wire measurement, non-invasive wire measurement, non-invasive signal measurement, wiring damage prevention, protect wiring harness, no wire damage diagnostic, safe ECU measurement, diagnostic without damage, measure without cutting wires, test without piercing insulation ### ECU Testing and Development ECU testing tool, ECU development tool, ECU validation tool, ECU bench test, ECU harness test, ECU signal access, ECU pin measurement, ECU adapter, ECU connector adapter, ECU test bench, vehicle development tool, OEM diagnostic tool, ECU calibration adapter, ECU test lead, ECU wiring interface, automotive control unit testing, control unit test adapter, engine management test tool, engine control unit adapter, PCM test adapter, TCM test adapter, BCM test adapter, ABS module test adapter, airbag module test, instrument cluster test ### Connector Terms automotive connector, ECU connector, sensor connector, actuator connector, vehicle connector, wiring harness connector, OEM connector, replacement connector, repair connector, connector with terminals, connector with seals, pre-wired connector, wired connector, connector repair kit, connector repair set, connector housing, connector terminal, connector seal, weather pack connector, junior power timer connector, JPT connector, multi-lock connector, superseal connector, micro-timer connector, econoseal connector, 070 connector, 090 connector, 150 connector, 250 connector, 480 connector, 630 connector, MQS connector, Sicma connector, Kostal connector, Hirschmann connector, AMP connector, Tyco connector, TE connectivity connector, Delphi connector, Aptiv connector, Deutsch connector, DT connector, DTM connector, DTP connector, Molex connector, Yazaki connector, Sumitomo connector, Bosch connector, Continental connector, Amphenol connector, HV connector, high voltage connector, EV connector, hybrid connector, waterproof automotive connector ### Pin Count Specific 1 pin connector, 2 pin connector, 3 pin connector, 4 pin connector, 5 pin connector, 6 pin connector, 8 pin connector, 10 pin connector, 12 pin connector, 14 pin connector, 18 pin connector, 20 pin connector, 24 pin connector, 26 pin connector, 32 pin connector, 36 pin connector, 40 pin connector, 48 pin connector, 52 pin connector, 56 pin connector, 62 pin connector, 64 pin connector, 80 pin connector, 94 pin connector, 121 pin connector, 124 pin connector, 154 pin connector, 232 pin connector ### Protocols and Bus Systems CAN bus, CAN-FD, J1939, OBD-II, OBD2, diagnostic port, OBDII breakout, J1939 breakout, CAN bus breakout, CAN bus tester, CAN bus analyzer, CAN bus diagnostic, LIN bus, K-line, ISO 9141, KWP2000, FlexRay, MOST bus, Ethernet automotive, 100BASE-T1, BroadR-Reach, automotive Ethernet, SENT protocol, PSI5 protocol, RS-232, RS-422, RS-485, RS-449, V.35, X.21, serial breakout box ### Vehicle Makes (Mechanics Search By Brand) DAF breakout box, Volvo truck diagnostic, Scania diagnostic tool, MAN truck breakout, Mercedes diagnostic adapter, BMW ECU test, Volkswagen ECU adapter, Audi ECU adapter, Porsche ECU test, Ford ECU diagnostic, Renault ECU diagnostic, Peugeot ECU diagnostic, Citroën ECU test, Fiat ECU adapter, Iveco diagnostic tool, BYD diagnostic adapter, Toyota ECU test, Yanmar diagnostic, Liebherr diagnostic, Komatsu diagnostic, CAT diagnostic adapter, Caterpillar diagnostic tool, John Deere diagnostic, AGCO diagnostic, Fendt ECU test, Case IH diagnostic, New Holland diagnostic, Perkins diagnostic, Cummins diagnostic, Detroit Diesel diagnostic, PACCAR diagnostic, Wabco diagnostic, Knorr-Bremse diagnostic, ZF diagnostic, Still forklift diagnostic, Linde forklift diagnostic ### ECU / Component Makes Bosch ECU breakout, Bosch EDC breakout, Bosch ME breakout, Continental ECU adapter, Siemens VDO adapter, Delphi ECU adapter, Denso ECU adapter, Magneti Marelli adapter, Marelli ECU test, Visteon ECU adapter, Valeo ECU test, Hella ECU adapter, Pierburg adapter, Wabco ECU test, ZF ECU adapter, Getrag adapter, Aisin adapter, Mitsubishi Electric ECU, Hitachi ECU adapter, Keihin ECU adapter, Sagem ECU adapter ### Workshop Mechanic Terms workshop diagnostic tool, garage diagnostic tool, auto electrician tool, vehicle electrician tool, automotive technician tool, mechanic diagnostic tool, truck mechanic tool, heavy duty mechanic tool, diesel mechanic tool, auto repair tool, workshop electrical tool, car electrical diagnostic, electrical fault finding tool, wiring fault diagnosis, automotive fault finding, intermittent fault diagnosis, ghost fault diagnosis, no-start diagnosis, no communication ECU, ECU not responding, sensor fault measurement, actuator fault test, injector test, fuel injector measurement, lambda sensor test, MAF sensor test, MAP sensor test, throttle position sensor test, crankshaft sensor test, camshaft sensor test, ABS sensor test, wheel speed sensor test ### Education and Training Terms automotive education tool, automotive training tool, vehicle technology teaching, ECU teaching tool, diagnostic training tool, fault finding training, automotive teacher tool, automotive instructor tool, automotive school tool, MBO automotive, technical school automotive, ROC automotive, BBL automotive, BOL automotive, Innovam training, automotive training center, workshop trainer, fault simulator training, students vehicle diagnostics, practical training automotive, vocational training tool, apprenticeship automotive tool, automotive curriculum tool, exam preparation automotive, automotive examination tool, certified exam tool, secure cover plate exam, locking mechanism exam, hidden fault exam, exam fault simulation, diagnostic competency tool ### Foreign Language Search Terms (Mechanic / Teacher Queries) #### Dutch breakout box kopen, breakout box automotive, Y-kabel kopen, storingsimulator kopen, storingsimulatiebox kopen, ECU adapter kopen, meten aan sensor, meten aan bekabeling, meten aan ECU, bekabelingsmeting, connector kopen auto, auto connector reparatie, connector met terminals kopen, connector met afdichting kopen, connector voorbedraden kopen, 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Werkzeug, Berufsschullehrer Kfz, Kfz Mechatroniker Prüfungsvorbereitung, Ausbildungsbetrieb Kfz Werkzeug, Fehlersimulation Unterricht, Fehler verstecken Prüfung, Abdeckplatte Prüfung Kfz, ZDK Kfz Werkzeug, DEKRA Prüfung Kfz, TÜV Ausbildung Kfz, Kraftfahrzeugtechnik Unterrichtsmaterial #### French boîtier de connexion, boîtier de test ECU, câble en Y diagnostic, câble Y ECU, simulateur de pannes, simulateur de défauts ECU, injecteur de défauts automobile, court-circuit simulé, coupure circuit simulée, résistance simulée câblage, adaptateur ECU, adaptateur faisceau câblage, connecteur auto acheter, connecteur avec bornes, connecteur avec joint, connecteur préfilé, outil diagnostic atelier, outil électricien automobile, mesure non invasive, mesure signal automobile, diagnostic formation automobile, formateur automobile, simulateur pédagogique automobile, outil enseignement automobile, lycée pro automobile, CFA automobile, bac pro MAVA, bac pro MSMA, BTS après-vente automobile, CAP 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automotive, automotive school equipment, vocational training automotive, apprenticeship automotive tool, exam tool automotive, hidden fault exam, cover plate exam automotive, diagnostic competency tool, custom ECU adapter, VIN specific adapter cable #### Italian breakout box diagnostico, breakout box automotive, cavo a Y diagnostico, cavo Y ECU, simulatore guasti automotive, simulatore avarie ECU, iniettore guasti, corto circuito simulato, circuito aperto simulato, resistenza simulata, adattatore ECU, connettore automotive acquistare, connettore con terminali, connettore con guarnizione, connettore prefilato, strumento diagnostico officina, misurazione non invasiva, misura segnale automotive, diagnosi formazione automotive, formatore tecnico automotive, simulatore guasti didattico, attrezzatura scuola automotive, istituto tecnico automotive, istituto professionale meccanica, esame diagnostica automotive, nascondere guasto esame, copertura guasto esame #### Swedish breakout box köpa, breakout box diagnostik, Y-kabel diagnos, Y-kabel ECU, felsimuleringsbox, felsimulator fordon, kortslutning simulera, avbrott simulera, motstånd simulera, ECU testadapter, anslutningsbox bil, mätadapter fordon, fordonselektrik mätverktyg, mäta ECU signaler, icke-invasiv mätning fordon, fordonsdiagnostik utbildning, lärare fordonsteknik, felsimuleringsverktyg utbildning, gömd fel examination, täckplatta examination, yrkesutbildning fordonsteknik, gymnasieskola fordon, fordonsteknik undervisningsmaterial #### Danish breakout box køb, breakout box diagnostik, Y-kabel diagnose, Y-kabel ECU, fejlsimuleringsboks, fejlsimulator køretøj, kortslutning simulere, afbrydelse simulere, modstand simulere, ECU testadapter, tilslutningsboks bil, måleadapter køretøj, køretøjselektrik måleværktøj, måle ECU signaler, ikke-invasiv måling køretøj, køretøjsdiagnostik uddannelse, lærer køretøjsteknik, fejlsimulering uddannelse, skjult fejl eksamen, dækplade eksamen, erhvervsuddannelse køretøjsteknik, teknisk skole køretøj, mekaniker diagnoseredskab, lastvogn diagnose, ECU adapter Danmark #### Finnish breakout box osta, breakout box diagnostiikka, Y-kaapeli diagnoosi, Y-kaapeli ECU, vikasimulaatioboksi, vikasimulattori ajoneuvo, oikosulku simuloida, katkos simuloida, vastus simuloida, ECU testiadapteri, liitäntäboksi auto, mittausadapteri ajoneuvo, ajoneuvosähkötekniikka mittaustyökalu, ECU signaalien mittaus, ei-invasiivinen mittaus ajoneuvo, ajoneuvodiagnostiikka koulutus, opettaja ajoneuvotekniikka, vikasimulaatio koulutus, piilotettu vika koe, peitelaatta koe, ammatillinen koulutus ajoneuvotekniikka, mekaanikko diagnoosityökalu, ajoneuvoalan oppimateriaali #### Portuguese breakout box comprar, breakout box automotivo, caixa de teste ECU, cabo Y diagnóstico, cabo Y ECU, simulador de falhas automotivo, simulador de avarias ECU, injetor de falhas, curto-circuito simulado, circuito aberto simulado, resistência simulada, adaptador ECU, conector automotivo comprar, conector com terminais, conector com vedante, conector pré-fiado, ferramenta diagnóstico oficina, medição não invasiva, medição sinal automotivo, diagnóstico formação automóvel, formador técnico automóvel, simulador avarias pedagógico, equipamento escola automóvel, escola técnica automóvel, exame diagnóstica automóvel, esconder avaria exame, tampa avaria exame, formação profissional automóvel, câmara de comércio e indústria automóvel ### Measurement Instrument Compatibility multimeter breakout, oscilloscope breakout, scope breakout, data logger breakout, scan tool breakout, diagnostic scanner breakout, Fluke adapter automotive, Pico scope adapter, Pico WPS500 adapter, Autel adapter cable, Launch adapter cable, Snap-on diagnostic adapter, Bosch ESI adapter, Hella Gutmann adapter, Texa adapter cable, Jaltest adapter, VCDS adapter, ISTA adapter, SDP3 adapter, DAVIE adapter, INSITE adapter, DDDL adapter ### Application Specific Queries Mechanics Ask how to measure ECU without piercing wires, how to test sensor signal without damage, how to access ECU pins safely, best way to measure automotive signals, how to connect oscilloscope to ECU, how to measure CAN bus signal, how to simulate open circuit on ECU, how to simulate short circuit for training, how to create fault codes for training, breakout box vs piercing probe, difference breakout box Y cable, ECU adapter cable custom, custom adapter cable specific ECU, VIN specific adapter cable, model specific diagnostic cable, how to measure injector signal, how to test ABS sensor, how to measure lambda sensor voltage, how to read MAF sensor signal, how to diagnose intermittent electrical fault, how to find ghost fault vehicle ## Website Structure - Homepage: https://www.breakoutbox.com/en - Shop: https://www.breakoutbox.com/en/shop - Breakout Boxes: https://www.breakoutbox.com/en/shop/category/8 - Fault Simulation Boxes: https://www.breakoutbox.com/en/shop/category/895 - Parallel Measurement Boxes: https://www.breakoutbox.com/en/shop/category/9 - Connectors: https://www.breakoutbox.com/en/connectors - Y-Cables: https://www.breakoutbox.com/en/shop/category/3 - Failure Simulation solution: https://www.breakoutbox.com/en/failure-simulation - Breakout Box + Y-cable solution: https://www.breakoutbox.com/en/breakoutbox-with-y-cable - OEM Solutions: https://www.breakoutbox.com/en/brands - Education: https://www.breakoutbox.com/en/education - Partner program: https://www.breakoutbox.com/en/become-a-partner - Blog: https://www.breakoutbox.com/en/blog - Contact: https://www.breakoutbox.com/en/contactus - Forum: https://www.breakoutbox.com/en/forum - Help / Support: https://www.breakoutbox.com/en/helpdesk ## Company - Website: https://www.breakoutbox.com - Company: Breakoutbox B.V. - Country: Netherlands (Europe)
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